Industry Application

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Aviation

Styret af principperne om "præcision, effektivitet og ekspertise" stræber vi efter at blive et globalt benchmark inden for fremstilling af metalspinding


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As the key process of high-end manufacturing, metal spinning technology has a level of development that directly reflects the national industrial competitiveness.To achieve the goal of "global benchmarking", it is necessary to build core competitiveness from the three dimensions of technological breakthroughs, industrial collaboration, and sustainable development, and combine industry trends and challenges. The specific path is as follows: 


 1. Precision: A breakthrough in technical barriers  


Micron-level process control 


Five-axis linkage CNC spinning equipment (such as German Leifeld technology) is used to achieve aviation-grade accuracy with a wall thickness tolerance of ±0.05mm, and to meet the needs of key components such as aerospace fuel tanks and nuclear medical equipment. 


Develop an intelligent detection system, integrate laser measurement and machine vision, correct processing deviations in real time, and increase the yield to 99.8%. 


Innovation in Materials Science 


 Establish a database of spinning parameters of difficult-to-deform materials such as titanium alloys and superalloys, and optimize the process window through AI simulation to reduce the cost of trial and error by 50%. 


 2. Efficiency: Collaborative upgrading of the industrial chain 



Digital twin and flexible production 


 The virtual debugging process scheme of digital twin technology is applied to shorten the new product development cycle by 40%; a modular mold system is configured to realize the rapid change of small batch orders (<30 minutes). 


 Green intelligent manufacturing 


 The introduction of servo-driven spinning equipment reduces energy consumption by 60% compared with traditional hydraulic presses, and reduces CO₂ by 80 tons per unit per year; combined with the MES system, the energy consumption monitoring of the whole process is realized. 


 Supply chain resilience building 


 In response to fluctuations in raw materials (such as steel price fluctuations), establish regional strategic supplier alliances, and increase the inventory turnover rate of key materials by 35%. 


 3. Excellence: Global Value output 


 Standard leading 


 Led the formulation of international standards for metal spinning (such as ISO 17296), passed AS9100D aviation certification and NADCAP special process certification, and broke the monopoly of European and American technology. 


Ecological innovation 


 Joint scientific research institutions (such as Beijing Institute of Technology) have established spinning technology academician workstations, accounting for 8% of annual R&D investment, and have obtained 23 core patents. 


 Sustainable competitiveness 


 Promote the "rotary milling" process (such as MMS mirror spinning technology) to replace high-pollution chemical milling and reduce waste emissions by 90%, in line with the global trend of "green manufacturing"